1. Introduction to Alnico Magnets and Inclusion Challenges
Alnico magnets, composed primarily of aluminum (Al), nickel (Ni), cobalt (Co), and iron (Fe), are renowned for their excellent temperature stability, high remanence, and good corrosion resistance. However, the presence of non-metallic inclusions (NMIs) such as oxides, sulfides, and carbides during melting can significantly degrade their magnetic properties, including coercivity, remanence, and magnetic stability. This article explores the deoxidation and deslagging processes in Alnico melting, focusing on effective inclusion removal techniques and their impact on magnetic performance.

1. Introduction to Sintered Alnico Magnets
Alnico magnets, composed primarily of aluminum (Al), nickel (Ni), cobalt (Co), and iron (Fe), are renowned for their excellent temperature stability, high remanence, and good corrosion resistance. They are widely used in applications such as electric guitars, sensors, meters, and aerospace instruments. Sintered Alnico magnets are manufactured by pressing fine metal powder mixtures into the desired shape and then sintering them at high temperatures to achieve a solid magnet. The pressing process is crucial in determining the final properties of the magnet, with dry pressing and wet pressing being the two primary methods.

1. Introduction to Alnico Magnets
Alnico magnets are a type of permanent magnet composed primarily of aluminum (Al), nickel (Ni), cobalt (Co), and iron (Fe), with small amounts of other elements such as copper (Cu) and titanium (Ti). They are known for their excellent temperature stability, high remanence, and good corrosion resistance, making them suitable for applications in electric guitars, sensors, meters, and aerospace instruments.

The manufacturing process of Alnico magnets typically involves casting or sintering, followed by heat treatment (including annealing and tempering) to optimize their magnetic properties. Among these processes, tempering plays a crucial role in determining the final performance of the magnet.

This paper delves into the core relationship between magnetic field direction and magnet charging direction in the magnetic field orientation process, taking sintered NdFeB and AlNiCo magnets as examples. It analyzes how different orientation processes and charging directions affect the magnetic properties of magnets. Furthermore, it explores the performance loss rate of non-oriented AlNiCo magnets, considering factors such as material composition, production process, and external environmental conditions. The research aims to provide a comprehensive understanding of the magnetic field orientation process and the performance characteristics of AlNiCo magnets, offering valuable references for related fields such as magnet production, motor design, and sensor manufacturing.

Aluminum-nickel-cobalt (AlNiCo) magnets are permanent magnets with excellent magnetic properties, including high Curie temperature, good thermal stability, and high coercivity. They are widely used in sensors, motors, magnetic separators, and precision instruments. However, due to their metallic composition, AlNiCo magnets are susceptible to corrosion, especially in humid or aggressive environments, which can degrade their magnetic performance and mechanical integrity. Surface treatment processes are essential to enhance their corrosion resistance, improve durability, and maintain their magnetic properties. This article discusses three primary surface treatment methods for AlNiCo magnets—passivation, electrophoresis, and electroplating—and compares their corrosion resistance differences.

Aluminum-nickel-cobalt (AlNiCo) alloys are widely used in permanent magnets, sensors, and precision instruments due to their excellent magnetic properties, high Curie temperature, and good thermal stability. However, during the casting process, defects such as shrinkage porosity, shrinkage cavities, and cracks often occur, severely affecting the mechanical properties, magnetic performance, and yield of the rough parts. This article systematically analyzes the root causes of these defects and proposes targeted process improvement measures to provide technical support for high-quality AlNiCo casting production.

1. Introduction
Alnico (Aluminum-Nickel-Cobalt) is a class of permanent magnetic materials known for their high remanence, excellent thermal stability, and strong corrosion resistance. However, its machining presents significant challenges due to its inherent material properties. This article systematically analyzes the core reasons for Alnico's high machining difficulty, explores suitable processing methods, and discusses the risk of demagnetization after machining.

1. Introduction
Alnico (Aluminum-Nickel-Cobalt) magnets are a class of permanent magnetic materials renowned for their exceptional thermal stability, high coercivity, and strong corrosion resistance. Among them, sintered Alnico magnets are widely used in automotive sensors, aerospace, and industrial equipment due to their superior magnetic performance and mechanical properties. The sintering atmosphere is a critical factor influencing the microstructure, density, and magnetic properties of Alnico magnets. This article systematically analyzes the atmosphere requirements for sintering Alnico magnets, explains why vacuum or inert gas environments are essential, and discusses the detrimental effects of oxidation.

Alnico (Aluminum-Nickel-Cobalt) magnets are a class of permanent magnetic materials known for their excellent thermal stability, high coercivity, and strong corrosion resistance. Among them, sintered Alnico magnets are widely used in automotive sensors, aerospace, and industrial equipment due to their superior magnetic performance and mechanical properties. The powder particle size is a critical parameter in the sintering process, directly influencing the sintering density, microstructure, and magnetic properties of the final product. This article systematically analyzes the particle size requirements for sintered Alnico magnets and explores the bidirectional effects of particle size on sintering density and magnetic performance.

Alnico (aluminum-nickel-cobalt) magnets are a class of permanent magnets known for their excellent thermal stability, high coercivity, and relatively high remanence. These properties make them suitable for applications requiring reliable performance under extreme temperatures, such as aerospace, automotive, and military systems. The casting process plays a crucial role in determining the microstructure and, consequently, the magnetic properties of Alnico magnets. This article explores various casting methods for Alnico magnets and analyzes their effects on density and porosity, which are critical factors influencing magnetic performance.

Alnico (aluminum-nickel-cobalt) magnets are a class of permanent magnets known for their excellent thermal stability, high remanence, and relatively high coercivity. They are widely used in aerospace, automotive, and military applications where performance under extreme temperatures is critical. The magnetic properties of Alnico magnets are highly dependent on their microstructure, which is controlled through a specialized heat treatment process known as magnetic field heat treatment or thermal-magnetic treatment.

Alnico magnets, as a type of permanent magnet with excellent performance, have been widely used in various fields such as motors, sensors, and audio equipment. The directional solidification process with magnetic field orientation is a key technology for preparing high-performance Alnico magnets. This process can effectively control the crystal orientation of the alloy, thereby improving its magnetic properties. This article will delve into the influence of magnetic field strength and solidification rate on the orientation degree in the directional solidification process of Alnico magnets.